Low-cost touchscreens made with carbon nanotubes


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Over the past decade, touchscreens have risen to dominate mobile phone and 
other mobile consumer electronic device interfaces – and their popularity shows no 
sign of waning. Capacitive touchscreens, the type most commonly used in consumer electronics, usually use a conductor made of indium tin oxide (ITO). This material 
is well suited to this purpose due to its excellent conductivity and its transparency 
in thin layers. Unfortunately there are few deposits of indium in the world, which 
has prompted a search for alternatives. One such new alternative are touchscreens containing carbon nanotubes, which researchers claim offer comparable performance
to ITO, but are much cheaper.

The main components of the new electrode material developed by researchers at Fraunhofer are carbon nanotubes and low-cost polymers. The electrode foil is 
composed of two layers. One is a foil made ofinexpensive polyethylenterephthalate 
(PET) like that used to make plastic bottles. The second is thin film that is formed 
when a mixture of carbon nanotubes and electrically conducting polymers that is 
applied to the PET as a solution dries.

These combinations of plastics have not been particularly durable in comparison to
 ITO because humidity, pressure or UV light put a strain on the polymers causing the layers to become brittle and break down. The carbon nanotubes solve this problem 
by hardening on the PET to create a network that firmly anchors the electrically conducting polymers and provide much improved durability.

Ivica Kolaric, project manager from Fraunhofer Institute for Manufacturing 
Engineering and Automation IPA, concedes that "the electrical resistance of our 
layer is somewhat greater than that of the ITO, but it’s easily enough for an 
application in electrical systems,” and its advantages over ITO far outweigh its 
drawbacks.

In addition to indium’s limited supply, ITO layers are also fragile, lack flexibility, 
and the process to deposit them onto a surface requires a vacuum and is costly. 
In contrast, the researchers say carbon is renewable, low-cost and available all 
over the world from organic matter such as wood and the thin foil is flexible, 
making it suitable for applications other than touchscreens.

“We could even make photovoltaic foils out of it to line corrugated roofs or other
 uneven structures,” says Kolaric, who has already set up a pilot production where 
the foil can be enhanced for a wide range ofapplications.

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